Advanced Engineering Design Team
Expertise – Team consisting of experienced tool & die and mold makers utilizing the latest software packages. Designers utilize their hands on experience to design for manufacturability.
Prototyping – Proven prototyping expertise in both injection/insert molded and metal formed products utilizing cost effective processes that simplify and consolidate components
Research – Prototyping development using heavily researched scenarios to reduce costs
Confidentiality – Knowledge and understanding of the value of your intellectual property, all tools can be designed and built in house, satisfying the most stringent confidentially requirements
Cost Focused – Geared towards developing programs that have built in cost saving features from
conception through production
Project Engineering – Programs are handled by one individual from start to finish, using documented processes and providing a very high level of communication and feedback
Material Specialists – Experts in engineered resins, high temperature polyamides, all types of red metals, stainless steels, nickel alloys and exotic materials
Tooling
Manufacturability – Tools/molds are designed with manufacturability in mind for both metal forming and insert molding
Horizontally Integrated – Ability to provide tools/molds at lower costs, with the same level of
expertise lead by our advanced engineering group
High Precision – Tools/molds designed to produce components within the strictest tolerances,
yet use cost saving technology
Guaranteed for Life – Tools are built utilizing high tech powered metals and carbide components
Insert Molding
Fused Technology – Over molded, reel to reel molded programs are planned and designed with the total manufacturing process in mind to maximize manufacturability, cost savings and quality
Automation – Integrated fully and semi automated system for injection molding, insert molding and reel to reel molding are designed to provide cost savings, quality, and 100 % inspection
Stringent Process Controls – Full inspection of components with integrated vision, HI POT
resistance/electrical, and sensor systems for both stamping and molding
Precision Metal Forming
High Speed – Precision miniature high speed stampings utilizing state of the art Bruderer presses, ranging from 20 to 90 tons, and stamping metals from .002”
In line Inspection – 100 % in line quality inspection using automated vision and sensoring systems
Assembly & Secondary Processes – component welding capability, assembly, heat treating,
tumbling, passivating, plating and welding
Customization – Specialty and customized packaging/labeling options are available, such as tape and reeled, singulated or bulk packaging