INDUSTRIES / AUTOMOTIVE /

PROCESS HIGHLIGHTS

Advanced Engineering Design Team

Expertise – Team consisting of experienced tool & die and mold makers utilizing the latest software packages. Designers utilize their hands on experience to design for manufacturability.

Prototyping – Proven prototyping expertise in both injection/insert molded and metal formed products utilizing cost effective processes that simplify and consolidate components

Research – Prototyping development using heavily researched scenarios to reduce costs

Confidentiality – Knowledge and understanding of the value of your intellectual property, all tools can be designed and built in house, satisfying the most stringent confidentially requirements

Cost Focused – Geared towards developing programs that have built in cost saving features from conception through production

Project Engineering – Programs are handled by one individual from start to finish, using documented processes and providing a very high level of communication and feedback

Material Specialists – Experts in engineered resins, high temperature polyamides, all types of red metals, stainless steels, nickel alloys and exotic materials

Tooling

Manufacturability – Tools/molds are designed with manufacturability in mind for both metal forming and insert molding

Horizontally Integrated – Ability to provide tools/molds at lower costs, with the same level of expertise lead by our advanced engineering group

High Precision – Tools/molds designed to produce components within the strictest tolerances, yet use cost saving technology

Guaranteed for Life – Tools are built utilizing high tech powered metals and carbide components

Insert Molding

Fused Technology – Over molded, reel to reel molded programs are planned and designed with the total manufacturing process in mind to maximize manufacturability, cost savings and quality

Automation – Integrated fully and semi automated system for injection molding, insert molding and reel to reel molding are designed to provide cost savings, quality, and 100 % inspection

Stringent Process Controls – Full inspection of components with integrated vision, HI POT
resistance/electrical, and sensor systems for both stamping and molding

Precision Metal Forming

High Speed – Precision miniature high speed stampings utilizing state of the art Bruderer presses, ranging from 20 to 90 tons, and stamping metals from .002”

In line Inspection – 100 % in line quality inspection using automated vision and sensoring systems

Assembly & Secondary Processes – component welding capability, assembly, heat treating, tumbling, passivating, plating and welding

Customization – Specialty and customized packaging/labeling options are available, such as tape and reeled, singulated or bulk packaging